Solutions transport systems

2. Efficient 2-to-1 merge solution using roller conveyors

BCK Holland has developed an innovative merge roller conveyor that seamlessly combines two separate lines into one uniform flow. This solution is specifically designed for environments where high throughput and continuous product flow are critical.

Unique Features

  • Capacity of up to 40 boxes per minute (depending on box size): Two lines are merged without any loss of speed or efficiency.
  • Customer-controlled operation: The system fully integrates with the customer’s control system, enabling maximum flexibility and control.
  • Smooth product transition: Thanks to smart synchronization and advanced sensor technology, products are merged without shocks or blockages.
  • Compact design: Saves valuable floor space and simplifies integration into existing logistics processes.

Benefits

  • Higher productivity: By merging two lines into one, throughput is increased and waiting times are minimized.
  • Cost savings: Reduced manual intervention and more efficient use of conveyor lines.
  • Reliable flow: Continuous product flow prevents congestion and optimizes downstream processes.
  • Flexible application: Suitable for a wide range of packaging and distribution environments.

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Date

06 January 2026

Tags

Align, Logistics, Packaging, Transition module